Inox Titanium Die Casting

If you want to offer your customers titanium die casting products, allow us, Inox Cast to produce them for you. With several years of field experience, we are excellently capable of molding titanium castings such as titanium parts, aerospace parts, titanium bicycle parts, gas industries, titanium motorcycle equipment, etc.

Inox Titanium die casting is available with weights from a few grams to 1 metric ton. Our factory is well-equipped with state-of-the-art casting machines that help us to be able to supply our customers also a state-of-the-art titanium casting products.

The titanium die casting products we offer to have exceptional corrosion protection and higher strength to weight ratio, making them superior for several industrial applications. Sporting goods, hand tools, medical, marine, and automotive industry are a list of industries that our titanium die casting products are effective.

We used all kinds of titanium alloys in the entire processing. Since titanium alloys provide high strength for diverse casting industries, so it`s ideal to use. All finished products from the titanium die casting process features highly corrosion-resistant, lightweight, wide availability, and varied accessibility.

With excellent corrosion resistance and moderate strength functions, titanium die casting products now offer good weldability, high impact toughness, and ductility. Due to great features, this became popular in the international market.

For applications, this is ideal in entire chemical processes and chemical environments such as organic acids, alkaline, oxidizing, hot gases, and compound solutions. This is also perfect for a variety of marine uses.

Since established in 1997, Inox is always glad to help you to skyrocket your business. The core of our business is to provide you satisfying services, better guidance, and high-quality products.

Contact us now for more info.

Titanium Die Casting- The Ultimate FAQ Guide

This guide will take you through all the essential information you need to know about titanium die casting.

This FAQ guide will give you an insight into all the essential aspects of Titanium die casting, such as the benefits of Titanium die casting, components you can make from Titanium die casting, and much more.

If you are interested in knowing everything about Titanium die casting, continue reading this guide.

What Is Titanium Die Casting?

Titanium Die casting refers to a process of producing large quantities of intricate and complex titanium parts using a die created for a specific design of your component.

The entire Titanium die casting process works by injecting or pouring molten Titanium below high pressure into the mold cavity.

Titanium Die Casting

After creating a particular die for the production of your part, Titanium is forced into the die and cast.

As a result, creating a complex design with the final product being part of the manufactured highest standards.

The Titanium die casting equipment was created back in 1838 to produce movable types in the printing industry.

What Are The Advantages Of Titanium Die Casting?

Several benefits come with Titanium die casting. Below are some of the most outstanding benefits:

• High-speed production: Lots of identical castings are usually manufactured with little or no machining.
• Dimensional stability and accuracy: With die casting titanium, you can be confident that the parts are long-lasting and stable dimensionally while maintaining close tolerances.
• Thin Walls: Titanium Die Casting will allow the production of casts with thin walls compared to other methods.
• Finishing Options: Titanium Die Casting will be able to produce a textured or smooth finish that matches your specifications.

Are There Limitations Of Titanium Die Casting?

For sure, there are limitations to Titanium die casting.

One of the most outstanding limitations is the difficulty of casting. Unlike aluminum and iron, it isn’t easy to cast Titanium.

If you are in the market for cast metals, you should choose a different metal instead of Titanium.

The main reason why it is difficult to cast Titanium is its strength.

It is a very strong metal making it very difficult to cast, unlike iron or aluminum.

It is also important to mention that Titanium is quite expensive when compared to other types of metals.

When Titanium is compared to aluminum, iron, steel, etc., you can always expect to pay more when buying Titanium.

This is mainly because of its rarity.

Although it is not considered rare, Titanium is much rarer than other metals, resulting in a higher selling price.

Which Components Can You Make From Titanium Die Casting?

Different types of components can be made from Titanium die casting.

There are several things that you might not be aware of that are made from Titanium die casting.

The most common ones are the gears and locks.

Components of Titanium Die Casting

Other components made from Titanium die casting include door handles, power tool housing, hooks, golf clubs, pumps, toys, and general engineering castings.

How Does Titanium Die Casting Compare To Aluminum Die Casting?

Die casting refers to the process of manufacturing that produces parts through wax models metallic replication.

The titanium parts that results have a very smooth finish that will need little finishing after the entire process.

The quality, strength, and solidity of Titanium casting set it apart from several other available materials while offering securities to such industries as oil, gas, and aerospace.

All these are known to have increased material needs that are of high integrity and durable.

Titanium is an element and not an alloy or compound; hence it offers some purity levels that most other materials do not.

Aluminum Die Casting refers to a manufacturing process that produces defined, accurate, smooth, and textured surface metal parts.

This is achieved by forcing metals that have been molten into a mold form due to the high-pressure systems.

The aluminum die-casting process retains a long-lasting strength at high temperatures, requiring the cold chamber machine use.

Molten metal is held in the open holding pot placed on the furnace, which is melted to the right temperature.

The holding pot is kept separate from the die casting machine.

While the molten metal is ladled out of the pot for every casting since the high temperature can destroy the normal pumping system.

Which Properties Make Aluminum Suitable For Die Casting?

Some properties make aluminum perfect when it comes to dying casting.

Below are some of the most outstanding properties of why aluminum is great for die casting.

• No need to add extra weight: One of the benefits of using components from aluminum die-cast is that they will never add extra weight to your equipment. Aluminum will always be a perfect bet whenever you need to ensure balance or speed is not compromised by your components.

Some of the most common examples are aerospace or automotive industries.

• Resistant to heat and corrosion: Aluminum has a high melting point and high durability levels.

With this, you will never have to worry about the aluminum parts not maintaining their integrity in tough conditions or hot temperatures.

This makes it dependable allow in any situation.

• Very Versatile: You can always count on aluminum when you need a component with a great finish or one having extra thing walls.

It is ideal for any industry. Aluminum die casting is perfectly suited for people in the Information Technology sector.

Firms specializing in technological device manufacturing, and businesses interested in friendly practices.

It is no surprise that aluminum die-cast components are the most popular alloys available in the market.

It is not always the most appropriate choice.

You will always find that your business will always be better off with zinc die casting or other alloy types.

Is Titanium Die Casting More Expensive?

Titanium is known to be a very expensive product when compared to other types of metals around.

For example, you can always expect to pay more for Titanium compared to iron, steel, aluminum, etc.

Titanium Die Casting has a very high capital cost.

The cost of casting equipment needed together with the dies and all related pieces is quite high compared to other casting processes.

You cannot compare it when casting iron or aluminum since it costs more than these metals.

The expensive nature of Titanium is mainly due to its rarity.

However, it is not considered that ‘rare’, Titanium is rarer compared to other metals, which makes it have a higher selling price.

Can You Vacuum Die-Cast Titanium?

Yes, it is possible to vacuum die-cast titanium.

Vacuum die casting offers a low-cost alternative yet high quality when it comes to manufacturing titanium components.

The lower costs will always be obtained through elimination, associated with other manufacturing methods like investment casting.

It is important to note that vacuum die-cast components geometry is limited to single components and a single plane weighing less than 18kg.

Vacuum Die Casting

The initial mechanical property tests performed on vacuum die-cast reveal properties similar to wrought material.

Thereby, leading to direct vacuum die casting substitution for the wrought components.

The quality of the vacuum die-cast components reveals improvement over investment castings through alpha case elimination and ceramic less casting system use.

Vacuum die casting will offer a low-cost and high-quality alternative for manufacturing different titanium components.

The low costs are achieved through the elimination process associated with different manufacturing methods like investment casting.

Vacuum die-cast components are limited to a single plane and solid components that weigh less than 18kg.

The initial tests on mechanical properties performed on the vacuum die-cast reveal similar properties to wrought materials.

Also, the properties can lead to the substitution of the vacuum die casting components.

The quality of the vacuum dies cast components signals improvement above investment castings using alpha case elimination and ceramic less casting system use.

Which Industries Use Die-Cast Titanium Parts?

Die-cast titanium parts are well known for their great surface from the mold and excellent dimensional consistency across the parts.

All these can be attributed to the high pressure used.

It will help ensure the materials get to all parts of the mold and reduce shrinkage, porosity, or defects.

This means the die casting is used well in high-volume production parts.

Die casting can tackle both medium and small parts with ease making it important for all industries.

Some of the industries that use die casting frequently include:

• Electronics
• Firearm appliances
• Toys
• Aerospace/automotive applications
• Complex equipment machinery
• Architectural/structural applications
• Home Products/Consumer appliances

Which Titanium Alloys Can You Use In Die Casting?

Titanium alloys refer to alloys that contain titanium mixture and other chemical elements. They have high tensile strength and toughness, are light in weight, have high corrosion resistance levels, and withstand extreme temperatures.

Titanium alloys

Titanium alloys contain zirconium, vanadium, chromium, copper, tantalum, manganese, niobium, aluminum, zirconium, cobalt, molybdenum, nickel, and iron.

The types of titanium alloys that can be used in die casting include:

• Ti 5Al-2.5Sn
• Ti 6AL ELI
• Ti 3Al 2.5
• Ti 6AL-4V

Do Die-Cast Titanium Components Require Surface Treatment?

Yes, the die-cast titanium components will always require surface treatment.

Surface treatment can be in the form of the following:

• Paint: Paint is the most natural coating for the die-cast parts.
• Aluminum Passivation: Also referred to as conversion coating.

It is a thin film usually added to the corrosion resistance part without dampening the conductivity of the part.

• Anodizing: There are up to three different types of anodizing which are usually used. There is type 1, which is referred to as chromic acid anodizing; type II is the most popular and offers corrosion resistance while improving your part appearance.

Type III is a hard coating that helps increase the hardness of a surface.

How Does Titanium Investment Die Casting Work?

Titanium investment dies casting can be performed by hand in a small or single batch, or it can be automated and made to produce several parts at a go.

Casting can be as small as fractions of an inch to weigh 1000 pounds. However, most of the parts are known to weigh 15 pounds or less.

Titanium investment dies casting is lightweight and very strong.

It is usually used for industrial tools, turbocharger components, instruments, and other applications in the transportation, aerospace, defense, marine, medical industries, and power generations.

The investment casting process starts with a wax replica of the part that has been handmade or machine carved or produced using injection molding.

A wax pattern will be attached to the wax rod or spruce.

Depending on the shape and size of the part, several patterns can be attached to the same spruce, resulting in an assembly referred to as the tree.

How Does Producing Cast Titanium Components Through Rammed Graphite Technique Compare To Metal Injection Molding?

There are two main methods of Producing Cast Titanium Components. That is Rammed Graphite Technique and Metal Injection Molding.

Injection Molding

Rammed Graphite Technique

Rammed Graphite Technique is a process of minimizing the reaction of the mold with Titanium.

The process starts by mixing the Graphite sand with water and pitch syrup together with other binding agents.

After that, it is rammed or tamped against a particular pattern to help in creating a mold. Graphite mold is dried and baked to help in burning off the binding materials.

This will leave behind a pure graphite shell. It will then solidify and give time to cool down. The shell can now be broken away to leave the final cast titanium product.

Due to relatively coarse graphite sand texture, the rammed graphite usually produces titanium castings, albeit with rough surface finishes.

Although the rammed graphite process is cost-effective for large and heavy castings, it still produces castings with precision and low detail.

Metal Injection Molding

Metal injection molding is a process that produces very high shape precision with fine features and tight tolerances.

After that, the part molded is exposed to the catalysts and solvents to help remove the binding thermoplastics.

After removing the binder, the part will be porous, fragile, and have up to 40% space.

After that, the part can be sintered to help in removing the space by heating to its melting point and putting in pressure.

The sintering process helps remove the pore volume, which makes the part substantially shrink and solidify the part molded to a solid titanium alloy with a final shape.

Which Defects Are Common During Titanium Die Casting?

The common defects during Titanium die casting can be categorized into different production process phases.

These may include pre-finishing, die casting, surface finishing, and machining operations.

However, it would help if you kept in mind, not every titanium die casting defect can be avoided, although you must always focus on the design of the mold.

This will happen since, in the production phase, it is always possible to act on a very limited number of parameters.

There are times when to solve a problem, and a designer can only modify the mold’s design.

How Can You Control Quality In Titanium Die Casting Process?

Depending on the tolerance level, there is a possibility that a part can fall out of the tolerance and still function as expected.

However, tighter tolerances can result in particular products.

Although they come with their own set of worries which can pose a great challenge whenever you create extreme components.

It is a great idea to always tolerate an object by ensuring you follow the industry standards of die casting and make the right adjustments.

It is possible to use tolerance in more than die casting.

These measurements are known to come up in other production processes, such as machining, investment casting, and sand casting.

The process you settle for will always be determined by different factors, including the tolerance standards for each.

Is There Recommended Tolerance For Titanium Die Casting Parts?

The tolerance standards for Titanium die casting parts are usually determined by the metal alloy type used.

The particular elements of the object cast, like length and size.

You must consider the part fully when manufacturing the pieces.

Extra components such as proximity of the features within part and features close to other components are also very important.

The standards of the die casting industry are usually defined by the International ISO series and the North American Die Casting Association.

The dimensional tolerances will encompass both the dimensions over the parting line and a single die half.

The guidelines cover metals like zinc, copper, aluminum, and magnesium and are considered precision or standard.

How Do You Choose Best Company For Titanium Die Casting?

You have to put in mind important considerations when choosing the best company for Titanium to die casting.

Here are some of the factors you need to pay close attention to when looking for the best company for Titanium die casting.

• Materials: There are possibilities you might not be interested in a single metal type for your die-cast parts. Therefore, you must settle for a company capable of working with different metals to give you more options.
• Capabilities: You might need a company capable of handling a wide range of volumes in production cycles.

In such a scenario, you should settle for a company capable of handling a wide range of parts, such as 500 parts to 25,000 parts or more.

• Cost: It is important to have a good price point. It is also advisable that you balance the need for quality parts with the need to save money.

Die casting is never a place to cut corners or try to save money from the budget.

• Communication: You need a company with which you can easily reach whenever you need some information.

Die casting is a very expensive process; hence, you don’t want to invest and be left in the dark without knowing the progress of your project.

How Can You Reduce Cost Of Titanium Die Casting Process?

Titanium dies casting is known to be a relatively simple procedure with low incremental costs.

However, molds machining usually requires high capital; hence the process is used for high volume requirements.

There are different ways you can use to help reduce Titanium die casting process costs. Below are some of the most effective ways you can always count on:

• Using radii and fillets in the mold cast
• Reducing undercuts number
• Reducing the thickness of walls
• Keeping thickness of walls uniform
• Making good use of appropriate draft angles
• Reducing the number of side action directions

More Resources:

Die Casting Mould

Magnesium Die Casting

Zinc Die Casting

Aluminum Die Casting

Vacuum Die Casting

For all your titanium die casting needs, contact us now.